ivilion

Established in 2024 in Aachen, Germany, Ivilion GmbH develops cutting-edge thermal management systems for electric vehicle batteries. Their structural cooling technology enables 10-minute rapid charging and boosts vehicle range by up to 7%, enhancing EV performance and safety.

Share This Post

Ivilion GmbH, established in 2024 in Aachen, Germany, develops advanced thermal management solutions for electric vehicle batteries. The company specializes in structural cooling technology that addresses essential challenges in electric mobility, including fast charging capabilities, extended range, and enhanced safety features. Their innovative approach to battery pack engineering combines efficient thermal management with cost-effective manufacturing processes, positioning them as a significant contributor to the evolution of electric vehicle technology. The company’s solutions enable 10-minute rapid charging while improving vehicle range by up to 7%, marking substantial progress in electric vehicle performance optimization.

Battery Technology

Ivilion’s primary innovation lies in its specialized thermal management system, which significantly increases the cooled surface area of individual battery cells. This technology enables charging rates exceeding 3C, allowing for rapid charging without compromising battery longevity. The system utilizes extrusion-based manufacturing techniques to create unique support structures that optimize heat distribution throughout the battery pack.

The company’s engineering approach incorporates automated digital pre-design and optimization processes, using reduced physical models to create customized solutions. This methodology allows for quick adaptations to various battery cell types and vehicle configurations. The technology not only enhances charging speed but also improves energy density through more effective use of battery pack space. By integrating structural components and implementing strategic thermal management, Ivilion’s solutions achieve approximately 5% reduction in manufacturing costs while maintaining high performance standards.

The system’s design prioritizes both efficiency and practicality, incorporating well-established manufacturing methods to ensure scalable production capabilities. This approach results in fewer components per battery pack, reducing complexity and improving reliability.