Forge Battery

Forge Battery, a Forge Nano subsidiary in Morrisville, NC, manufactures high-performance lithium-ion batteries for aerospace and defense. Utilizing proprietary Atomic Armor nanocoating and NMC 811 cathodes, they achieve superior energy density and longevity, supporting the U.S. domestic battery supply chain.

Share This Post

Forge Battery, a subsidiary of Forge Nano, Inc., specializes in manufacturing high-performance lithium-ion batteries for aerospace and defense applications. The company combines advanced material science with precision manufacturing to produce batteries that meet rigorous industry standards. Operating from its state-of-the-art facility in Morrisville, North Carolina, Forge Battery is establishing itself as a significant contributor to the U.S. domestic battery supply chain.

Battery Technology

Forge Battery’s technological foundation centers on its proprietary Atomic Armor technology, which applies ultra-thin, uniform nanocoatings to battery materials. This process enhances cell performance by preventing unwanted chemical reactions at the material surface, resulting in improved durability and extended battery life. The company’s flagship product, the Supercell SC58, achieves an impressive energy density of 301 Wh/kg with a capacity of 5.65 Ah.

The manufacturing process incorporates lithium nickel manganese cobalt oxide (NMC 811) cathodes and silicon oxide (SiOx) graphite composite anodes, enabling higher silicon content and increased stability at high voltages. This combination delivers superior performance while maintaining safety standards essential for aerospace and defense applications. The company’s production line specifically focuses on 21700 and 18650 cylindrical cells, designed to meet IRA compliance standards and ensure sustainable supply chain practices.

Recent Projects

In 2024, Forge Battery secured $100 million from the U.S. Department of Energy to expand its North Carolina gigafactory. This funding supports the increase of production capacity from 1 GWh to 3 GWh annually. The company also initiated operations on a supplemental manufacturing line in Colorado to accelerate customer trials and sample production before transitioning to full-scale manufacturing at the Morrisville facility in 2026.

Investors

Forge Battery’s funding structure includes significant government support through the U.S. Department of Energy’s $100 million grant. The parent company, Forge Nano, has secured investments from notable institutions including Hanwha Corporate Venture Capital, Orion Infrastructure Capital, Catalus Capital, and Ascent Funds. Additionally, the State of North Carolina provides support through Job Development Investment Grants and potential tax exemptions.