VCbattery, a VisiConsult division based in Stockelsdorf, Germany, supplies high‑speed 3D X‑ray and CT inspection systems for EV batteries. Inline solutions detect porosity, delamination and inclusions and support R&D, production lines, and recycling.
VCbattery is a business unit of VisiConsult X‑ray Systems & Solutions GmbH headquartered in Stockelsdorf, Germany. VCbattery focuses on non‑destructive inspection systems for electric vehicle batteries across the full lifecycle. The company’s mission is to provide high‑speed 3D X‑ray and computed tomography (CT) solutions that improve battery safety, production yield, and material recovery for manufacturers, OEMs, and research laboratories. VCbattery combines inline throughput with detailed defect analysis to support R&D, at‑line and in‑line production environments.
VCbattery’s core technology is high‑resolution 3D X‑ray imaging and computed tomography optimized for high‑speed inline inspection. Typical cycle times are around 2 seconds per cell, with next‑generation systems able to perform sub‑1‑second full rotational scans using advanced MetalJet X‑ray sources. The platform detects porosity, inclusions, foreign particles, overhangs, deflection, delamination and dimensional deviations. Integrated digital‑twin workflows and machine‑learning analytics turn scan data into production‑grade quality metrics. High‑power X‑ray options enable penetration of dense modules and packs, supporting safer production and improved material recovery for recycling.
VCbattery provides cell‑level, module and full‑pack inspection systems for cylindrical, pouch and prismatic formats. Offerings include R&D scanners for root‑cause analysis, ultra‑fast inline CT for mass production, and high‑power units for recycling and second‑life screening. Services include X‑ray‑as‑a‑service, line integration, and data management. Customers include EV and battery OEMs, manufacturers, recyclers and research institutions.
