Why Is Voltfang Betting on EV Batteries for Grid Storage

Voltfang built its name on second-life EV batteries — but its scale-up from 20 MWh to 1 GWh annually by 2030, backed by a €250M infrastructure partnership, increasingly runs on new automotive-grade and LFP cells. Here is how the model actually works.

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Voltfang, an Aachen-based greentech company founded in 2020, built its business around one straightforward premise: electric vehicle batteries still have significant useful life left when automakers retire them, and that life is best spent in stationary energy storage. Five years on, the honest answer to this article’s title question is more nuanced than the headline suggests — and more interesting. Voltfang designs, manufactures, and operates battery energy storage systems (BESS) for commercial, industrial, and grid-scale customers, drawing on three distinct battery streams: genuinely used EV packs requalified for a second life, brand-new modules from automotive overproduction that never entered a vehicle, and — for its newest grid-scale generation — new large-format LFP cells. Second-life is where the company comes from. The European automotive battery supply chain is what it is actually betting on.

With production scaling rapidly from just 5 MWh in 2023 to 20 MWh in 2024, and a new 6,000-square-meter factory in Aachen now operational, Voltfang is building the infrastructure to become a meaningful force in Europe’s energy storage market. A €250 million partnership with infrastructure investor Palladio Partners, announced in September 2025, marks the company’s move from supplying individual commercial sites to deploying grid-connected storage at scale across Germany. For a company that started when its three founders converted a campervan using second-life EV batteries, the trajectory has been steep.

Battery-Tech Network · Circular Economy
The Requalification Model: Supply Chain as Sustainability
Voltfang requalifies automotive battery modules for stationary storage — both retired EV packs and never-used overproduction modules — turning the European automotive supply chain into a domestically available feedstock that import-reliant rivals cannot easily replicate.
Modules Requalified
6,900+
Battery modules requalified and returned to service as of mid-2025, per company figures — spanning both used packs saved from premature recycling and new overproduction modules.
Remaining Capacity
70–80%
Useful capacity still held by decommissioned EV packs when automakers retire them — ample headroom for stationary storage duty.
Material Demand Avoided
Li · Co · Ni
Every requalified module cuts demand for virgin lithium, cobalt, and nickel — materials with carbon-intensive, complex supply chains.
Feedstock Source
European OEMs
The Requalification Model through proprietary in-house testing (incl. new overproduction modules).
Structural Demand: Germany’s 2030 Storage Target
National Target
100 GWh by 2030
As EV adoption grows, the volume of retired packs rises in lockstep with storage demand. Voltfang’s circular model is positioned to ride both curves at once — framing sustainability not as a cost, but as a commercial advantage over manufacturers dependent on new cell procurement.
Source: Voltfang.de · ESS News (Jun 2025) · provided company summary — second-life model and German national storage target

Key Facts & Figures

  • Founded: 2020 (RWTH Aachen University spinoff)
  • Headquarters: Aachen, Germany
  • Employees: ~120 (early 2026)
  • Market Cap: Private company
  • 2024 Production: 20 MWh
  • 2026 Target: 250 MWh annual capacity
  • 2030 Target: 1 GWh annual capacity
  • Total Funding: $41.2M across 4 rounds, incl. €15M Series B (2025)
  • Infrastructure Commitment: €250M (Palladio Partners, through 2029)
  • Certifications: ISO 9001, IEC62619, UL1973, UL9540A, UN38.3, NFPA855

Company Background & Market Position

Voltfang was founded in 2020 by David Oudsandji (CEO), Roman Alberti (CSO), and Afshin Doostdar — three engineering students at RWTH Aachen University whose initial work involved repurposing used EV batteries for a campervan. That proof-of-concept grew into a commercial operation addressing a real gap: as EV adoption accelerated across Europe, significant volumes of decommissioned battery packs with 70–80% remaining capacity were entering the waste stream prematurely.

The company operates and supplies systems exclusively in Germany and Austria today, serving a client base that includes Aldi Nord, McDonald’s, Stuttgart Airport, JET Hamburg, and various logistics operators. Voltfang has also accrued recognition within the industry, earning the ees AWARD 2022 and the DNP 2025 Sieger designation, while holding ISO 9001 quality certification.

Competitively, Voltfang occupies a distinct position. While numerous BESS manufacturers source new cells from Asia, Voltfang draws the bulk of its battery supply from European automotive manufacturers, requalifying modules through proprietary testing processes. Crucially, “requalified” does not always mean “used”: alongside retired EV packs, a substantial share of this feedstock consists of factory-new overproduction modules that never saw a vehicle — batteries automakers built for demand that did not materialize. Voltfang does not publish the ratio between the two streams, but the founders themselves describe the overproduction channel as the larger one. This supply chain proximity, combined with in-house manufacturing in Aachen, gives the company a differentiated cost and sustainability profile — whichever stream a given module comes from.

🎧 From the BatterE Podcast: How Voltfang Turns Automotive Batteries Into Bankable Projects

In a recent BatterE Podcast episode, our colleague Simon Voß travelled to Aachen to sit down with Voltfang co-founders Roman Alberti and Afshin Doostdar. The conversation goes beyond the origin story to focus on what turns a clever prototype into a commercial business — the supply, software, operations, and financing that customers now expect.

One point that stands out: alongside used packs from the market, Voltfang taps a second, larger stream by contracting directly with automotive OEMs for overproduction batteries — cells that never reached a vehicle over minor cosmetic issues. As Doostdar puts it, “a small misalignment” in automotive output can leave “enormous amounts of batteries sitting in stock.”

The founders are equally candid about the commercial reality. “A customer doesn’t want a battery… he wants to cut energy prices,” Alberti notes — the mindset that pushed Voltfang from selling hardware into site analysis, installation, operations, and its own energy management software. They also weigh in on Europe’s growth barriers, from hardware financing to policy volatility, and on why raw-material access is decisive: China holds only “around 18%” of reserves domestically yet “controls around 70–80%” globally.

Battery-Tech Network · Case Studies
Voltfang in the Field: Three Commercial Installations
Requalified battery storage already cutting peak demand, pairing with on-site solar, and enabling high-power charging on constrained grid connections across German commercial sites.
Kerschgens Stahlhandel
2.8 MWh
−37.5% peak demand
Peak load cut from 400 kW to 250 kW, lowering grid-charge costs for a steel-trading operation through targeted peak shaving.
Teveo Logistics Center
750 kWh
749 kWp PV · 16 chargers
Battery integrated with rooftop solar and 16 charging points across a 20,000 m² logistics site for self-consumption and fleet charging.
Frenger Ladepark
360 kWh
300 kW on 80 kW grid
Supports 300 kW high-power charging from just an 80 kW grid connection — the battery buffers demand the grid alone cannot serve.
What These Installations Show
Each project solves a different commercial pain point — peak-demand charges at Kerschgens, solar-plus-charging integration at Teveo, and grid-constraint workaround at Frenger. Together they demonstrate that requalified automotive modules can deliver bankable performance in live industrial environments, not just in pilots.
Source: Voltfang.de — documented commercial installations and case studies

Manufacturing Capacity & Infrastructure

Voltfang’s production history traces a clear upward arc. The company delivered 5 MWh of storage in 2023, scaling to 20 MWh in 2024 — a fourfold increase. In August 2025, Voltfang opened the Future Fab, a 6,000-square-meter manufacturing facility located in TRIWO Technopark in Aachen on the former Next.e.GO site. The company describes this as Europe’s largest factory dedicated to second-life battery storage production.

The facility supports 250 MWh of annual production capacity by end of 2026 and forms the foundation for the company’s longer-range target of 1 GWh per year before 2031. As of mid-2025, Voltfang had requalified and repurposed over 6,900 battery modules from premature disposal.

Beyond the factory itself, Voltfang’s pipeline includes active large-scale projects: a 540 kWh system at Stuttgart Airport (with a planned 10x expansion to 5.4 MWh), and a 20 MWh / 9.5 MW grid-serving storage facility in Alsdorf near Aachen, which was connected to the medium-voltage grid of distribution operator Regionetz in January 2026 and is operated by Icecreek Energy. Notably, Voltfang’s own communications around the Alsdorf commissioning no longer mention second-life at all — the company now presents itself as a provider of “high-performance, European-made energy storage systems.” All manufacturing takes place at the Aachen site.

The company also runs a Pachtdirekt program, enabling landowners and municipalities to lease land for grid-scale battery storage parks, with guaranteed lease income for at least 15 years — a model that expands Voltfang’s project pipeline without requiring it to own the underlying land.

Technology & Product Portfolio

Voltfang’s product line centers on two hardware generations with a shared software backbone — and the battery sourcing differs meaningfully between them.

The Voltfang Industrial / Commercial BESS serves business and industrial customers with systems ranging from 180 kWh capacity and 184 kW power upward, designed for peak shaving, solar self-consumption, and EV fleet charging support. Documented commercial installations include:

  • Kerschgens Stahlhandel: 2.8 MWh system, achieving a 37.5% peak demand reduction (from 400 kW to 250 kW)
  • Teveo Logistics Center: 750 kWh battery integrated with 749 kWp PV and 16 charging points across 20,000 m²
  • Frenger Ladepark: 360 kWh battery supporting 300 kW high-power charging with only an 80 kW grid connection

The established grid-scale product, the Voltfang 2 Plus, starts at 5.3 MWh capacity and 2.5 MW power output, deployed in standard 20-foot containers with IP55 protection. It uses requalified NMC (Nickel Manganese Cobalt) modules from European automotive applications, operates from -35°C to 55°C, and achieves up to 98.26% round-trip efficiency, backed by a 10-year warranty and an expected service life of 15–20 years.

The newest generation tells a different sourcing story. The Voltfang 3 commercial system and the grid-scale Voltfang 3 Plus are built on LFP (Lithium Iron Phosphate) chemistry — and here the cells are new, not requalified. The Voltfang 3 Plus datasheet specifies a 530 Ah cell, a large-format stationary-storage cell class that has never existed in any production EV and therefore cannot come from a second-life stream. LFP’s longer cycle life and thermal stability make it the industry-standard choice for front-of-the-meter storage, and Voltfang has followed the market. The Voltfang 3 Plus DC Block additionally supports direct DC-coupled integration with photovoltaic systems, allowing PV surplus absorption without additional conversion losses.

In short: second-life and new-life NMC modules power the commercial fleet and the Voltfang 2 generation; the grid-scale future is increasingly new LFP. That is not a contradiction of Voltfang’s circular story — it is a pragmatic hedge, and readers should understand the distinction.

On the software side, the Voltfang EMS (Energy Management System) serves as the central integration platform, connecting storage hardware to building systems and energy markets in real time. The EMS supports intraday trading, cross-market optimization, peak load management, and renewable energy integration. Voltfang also develops Venma, a more advanced energy management platform with automated optimization across multiple energy sources.

Battery-Tech Network · Technology
Voltfang Grid-Scale BESS: Voltfang 2 Plus & 3 Plus
Containerised grid-scale storage built for front-of-the-meter deployment — the 2 Plus on requalified automotive NMC, the new 3 Plus on new large-format LFP cells.
Capacity
From 5.3 MWh
Per containerised unit
Power Output
From 2.5 MW
Per unit, scalable
Round-Trip Efficiency
Up to 98.26%
AC-coupled system
Operating Range
−35°C to 55°C
IP55 protection
Warranty
10 Years
Manufacturer-backed
Service Life
15–20 Years
Expected operation
Form Factor
20-ft Container
Standard, transportable
Chemistry
NMC (requalified, 2 Plus) · LFP (new cells, 3 Plus)
LFP for grid-scale stability
Coupling
AC & DC Block
DC-coupled PV via 3 Plus
Certifications & Standards
ISO 9001 IEC 62619 UL 1973 UL 9540A UN 38.3 NFPA 855
Source: Voltfang.de — Voltfang 2 Plus product specifications and certification listings

A note on terminology: ‘second-life’ is often used loosely in this market. In Voltfang’s case the requalified feedstock includes both used EV packs and never-installed overproduction modules — the latter are new batteries by any definition. And for its newest grid-scale systems, Voltfang has moved to new LFP cells entirely. The circular-economy story is real, but it describes the company’s origin and part of its commercial product line, not its entire grid-scale future.

Strategic Initiatives & Market Context

Germany has set a national target of 100 GWh of battery storage capacity by 2030, creating substantial structural demand for the type of large-scale, domestically produced storage that Voltfang is now positioning to deliver.

The September 2025 partnership with Palladio Partners is the company’s most significant strategic development. Under the binding agreement, Palladio commits €250 million by 2029 to finance and commercialize grid-connected storage projects, with Voltfang serving as the sole operational partner — responsible for planning, engineering, constructing, operating, and maintaining the facilities. The initiative targets several hundred megawatts of combined storage capacity and is structured to attract institutional capital from pension funds and insurance companies seeking long-duration infrastructure assets.

Voltfang’s Series B funding round, closed in June 2025 and totaling €15 million (~$17.3 million), was led by Dutch deeptech investor FORWARD.one, with participation from Interzero, Helen Ventures, Daphni, Fiege Ventures, and Newberry Investments. Total funding across all rounds stands at approximately $41.2 million.

On the sustainability front, the requalification model directly reduces demand for virgin lithium, cobalt, and nickel — materials with complex and often carbon-intensive supply chains. Every requalified module that enters a Voltfang system is one that avoids early recycling or unproductive warehouse stock, and the company has framed this circular economy approach as both an environmental commitment and a commercial advantage. The sustainability case is strongest for the genuinely used packs; for overproduction modules and new LFP cells, the advantage is better described as supply chain resilience and European content than as circularity.

Looking Ahead

Voltfang’s real bet is not on second-life batteries per se — it is on the European automotive battery supply chain, in all its forms. As European automakers produce growing volumes of both retired packs and surplus new modules, Voltfang gains access to a domestically available feedstock that competitors reliant on Asian cell imports cannot easily replicate. Where that feedstock cannot serve — large-format grid storage — the company has shown it will buy new LFP cells rather than force the circular model where it does not fit. Combined with in-house manufacturing, EMS software, and a committed institutional infrastructure partner in Palladio, the building blocks for meaningful scale are in place.

The path from 20 MWh in 2024 to 250 MWh in 2026 and 1 GWh by 2030 is ambitious but grounded in confirmed factory capacity and secured investment. The Pachtdirekt land-lease model adds a low-capital channel for project origination, while the Palladio partnership provides the balance sheet support for front-of-the-meter deployments that single-site commercial contracts cannot.

Risks remain: second-life battery quality and availability are not fully predictable at scale — a reality Voltfang itself appears to acknowledge, given its newest grid product runs on new cells and its recent project communications no longer foreground second-life. European energy storage markets are also attracting well-capitalized competitors, and profitability, which the company targets for 2026, has yet to be demonstrated publicly. But for businesses and grid operators seeking domestically manufactured, certified, and warranted storage backed by a growing operational track record — from Aldi Nord distribution centers to Stuttgart Airport — Voltfang has positioned itself as a credible answer to Europe’s storage capacity challenge.

Battery-Tech Network · Funding
Who’s Backing Voltfang: Funding & Investors
A €15M Series B in June 2025 brought total venture funding to roughly $41.2M across four rounds — alongside a separate €250M infrastructure commitment from Palladio Partners for grid-scale deployment.
Total Venture Funding
~$41.2M
Raised across four rounds since 2020, funding the company’s scale-up from campervan prototype to Europe’s largest second-life battery factory.
Series B (Jun 2025)
€15M (~$17.3M)
Closed June 2025 to fund factory ramp-up and grid-scale product development ahead of targeted profitability in 2026.
Series B Lead
FORWARD.one
Dutch deeptech investor leading the round, signalling cross-border institutional confidence in the second-life storage thesis.
Series B Participants & Strategic Backers
Interzero Helen Ventures Daphni Fiege Ventures Newberry Investments
Complementing the equity backers, Deutsche Leasing provides financing, Phoenix Contact supplies DC grid technology, and Palladio Partners commits €250M of infrastructure capital through 2029.
Source: Startup Intros · Electrive (Sep 2025) · Battery-News.de (Sep 2025) — funding rounds and investor roster

Editor’s note: Updated July 2026: This article was revised to clarify Voltfang’s battery sourcing. The company’s requalified feedstock includes both used EV packs and factory-new overproduction modules, and its latest grid-scale product (Voltfang 3 Plus) uses new LFP cells rather than second-life modules. We thank our readers for the pointer.

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