BorgWarner to Power HOLON’s Level 4 Autonomous Shuttle

BorgWarner to Power HOLON’s Level 4 Autonomous Shuttle
BorgWarner will supply its lithium-ion NMC 5AKM-based battery system, featuring two 57 kWh modular packs with active liquid cooling and advanced BMS, for HOLON’s 15-passenger Level 4 autonomous shuttle, with production set for Q2 2027.

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BorgWarner has been selected to supply its lithium-ion battery system for HOLON’s new autonomous shuttle, marking the company’s first contract for autonomous vehicle battery technology in North America. The HOLON urban shuttle is a fully electric, Level 4 autonomous vehicle designed to carry up to 15 passengers in urban environments.

Each shuttle will be equipped with two 57 kWh battery packs built around BorgWarner’s NMC 5AKM 157 cylindrical cell technology. The modular design features replaceable contactor boxes, an integrated multi-pack controller, and an active liquid cooling system housed within a durable stainless steel enclosure. This configuration delivers the latest generation cell chemistry and high energy density, while addressing thermal management and safety requirements.

BorgWarner has integrated advanced battery management software and a proven multi-pack controller to ensure the system meets functional safety and cybersecurity standards. The company’s expertise in scalable pack design and system integration allows for a tailored solution that fits HOLON’s packaging constraints and performance specifications.

“Partnering with HOLON aligns with our commitment to sustainable, energy-efficient mobility,” said Henk Vanthournout, Vice President of BorgWarner Inc. and President and General Manager of Battery and Charging Systems. “Our experience in delivering robust, high‐energy-density systems will support HOLON’s goal of safe and reliable autonomous transportation.”

Flavio Friesen, Vice President of Engineering at HOLON, added, “BorgWarner’s battery platform offers the energy density and safety features we require for city operation. The modular, liquid-cooled pack integrates seamlessly with our shuttle design, supporting not only our North American launch but also planned deployments in Europe and the Middle East.”

The battery system is compliant with Buy America provisions and meets Foreign Entity of Concern (FEOC) restrictions. Production is slated to begin in the second quarter of 2027 at BorgWarner’s facility in Seneca, South Carolina.

Source: BorgWarner Newsroom

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